FLUID REPLENISHMENT SYSTEMS

FLUID REPLENISHMENT SYSTEMS

FAST FUEL/FLUID REPLENISHMENT SYSTEMS

Shaw Development’s Non Pressurized Refueling Systems are based on aerospace technology, allowing the fuel tanks to be filled at rates up to 240 GPM (908 LPM) without pressurizing the tanks.

These systems can be used on metal, composite, or fabric bladder tanks. The system consists of three primary components; the receiver, inlet shut-off valve, and level vent assembly.

Refuel or fill any fluid storage vessel accurately and prevent spillage or over-pressurizing the storage tank.

  • Flow rates up to 240 GPM (908 LPM)
  • Positive shut off prevents manual override
  • Meets directive 97/23/EC and does not pressurize tank
  • No spills or burst tanks
  • Ground level

Select and mount either style valve to the lower part of the fuel tank and mount the control vent to the upper part of the tank.

SPECIFICATIONSDetails
Flow RateUp to 240 gpm
Up to 908 LPM
System Specifications
  • Mates with industry standard nozzles and 2″ NPT receivers
  • Shut off valve acts as a check valve when servicing receivers
  • Shut off valve can be connected to multiple receivers for remote or dual fill locations
  • Zero or low pressure systems can be used with thin wall or plastic fuel cells
Operation
  • Attach standard fill nozzle to receiver
  • Energize pump and actuate nozzle
  • Shut off valve opens and filling begins. Displaced air escapes through the filtered vent
  • Upon reaching a full tank, the level controller signals the shut off valve to close
  • No more fuel can be introduced to the tank – the shut of valve is sealed
  • The nozzle is removed and the vehicle returned to servic
150 GPM System ComponentsThe pressure-less system requires these components:
  • Refuel Receiver-This component provides the interface to the refuel delivery system.
  • Shut off Valve-Control fuel flow into the tank (shown with receiver attached).
  • Level Control Vent-Operates the shut off valve and vents displaced air from the tank during filing.
  • Filter Element
  • Signal Line
Direct Mount
Use this style valve when the fill location is protected from damage or debris. Direct mount valves can be installed in existing 2″ NPT tank fitting or mounting remotely in manifold housings.
Recessed Mount
Use this valve to protect the receiver from damage. This well can be installed on OEM or retrofit tanks

Shaw Development Refueling nozzles are field proven and uniquely designed to handle the toughest conditions. These units are fully interchangeable with existing equipment and are designed for use in the construction, Mining, forestry and agricultural markets. Our units are built from rugged and light weight aluminum and high strength steel in high wear areas. This nozzle is capable of handling flows in excess of 150 GPM (570 LPM).

SPECIFICATIONSDetails
Flow RateIn Excess of 150 GPM (570 LPM)
Service ApplicationsAgricultural Markets Construction Forestry Mining
Material (In High Wear Areas)High strength steel
Rugged and Light Weight Aluminum

PicItem #Item NameFluidThread SizeOverall LengthThreads per Inch
971-0985-01RCReceiver & CoverCoolant1/2 in2.02 in14
971-0985-01RReceiverCoolant1/2 in2.02 in14
971-0985-01CCoverCoolantN/AN/AN/A
971-0986-01RCReceiver & CoverHydraulic1/2 in1.94 in14
971-0986-01RReceiverHydraulic1/2 in1.94 in14
971-0986-01CCoverHydraulicN/AN/AN/A
971-0987-01RCReceiver & CoverTransmission3/4 in2.74 in14
971-0987-01RReceiverTransmission3/4 in2.74 in14
971-0987-01CCoverTransmissionN/AN/AN/A
971-0988-01RCReceiver & CoverCrankcase3/4 in2.57 in65.2 mm14
971-0988-01RReceiverCrankcase3/4 in2.57 in65.2 mm14
971-0988-01CCoverCrankcaseN/AN/AN/A

PicItem #Item NameFluidThread SizeHead LengthNozzle Outer DiameterOverall Length
971-0985-01NPNozzle & PlugCoolant1/2 in1.50 in1.26 in2.30 in
971-0985-01NNozzleCoolant1/2 in1.50 in1.26 in2.30 in
971-0985-01PPlugCoolantN/AN/AN/AN/A
971-0986-01NPNozzle & PlugHydraulic1/2 in1.71 in1.38 in2.57 in
971-0986-01NNozzleHydraulic1/2 in1.71 in1.38 in2.57 in
971-0986-01PPlugHydraulicN/AN/AN/AN/A
971-0987-01NPNozzle & PlugTransmission3/4 in2.27 in1.93 in3.05 in
971-0987-01NNozzleTransmission3/4 in2.27 in1.93 in3.05 in
971-0987-01PPlugTransmissionN/AN/AN/AN/A
971-0988-01NPNozzle & PlugCrankcase3/4 in1.98 in2.12 in2.81 in
971-0988-01NNozzleCrankcase3/4 in1.98 in2.12 in2.81 in
971-0988-01PPlugCrankcaseN/AN/AN/AN/A

ImageItem #Item NameFluidInternal ThreadExternal ThreadHEX Across FlatsMaximum Outside Diameter
971-2012-01Receiver & CoverCoolant7/8-14 UNF-2B1.187-12 UN-2A1.25 in31.8 mm1.45 in36.6 mm
971-2012-01RReceiverCoolant7/8-14 UNF-2B1.187-12 UN-2A1.25 in31.8 mm1.45 in36.6 mm
971-2012-01CCoverCoolantN/AN/A
971-2014-01Receiver & CoverTransmission1.062-12UN-2B1.312-12 UN – 2A1.44 in36.5 mm1.62 in41.1 mm
971-2014-01RReceiverTransmission1.062-12UN-2B1.312-12 UN – 2A1.44 in36.5 mm1.62 in41.1 mm
971-2014-01CCoverTransmissionN/AN/A
971-2016-01Receiver & CoverEngine oil1.312-12UN-2B1.625-12 UN-2A1.75 in44.5 mm2.08 in52.8 mm
971-2016-01RReceiverEngine oil1.312-12UN-2B1.625-12 UN-2A1.75 in44.5 mm2.08 in52.8 mm
971-2016-01CCoverEngine oilN/AN/A
971-2018-01Receiver & CoverHydraulic1.625-12 UN-2B1.875-12 UN-2A2.00 in50.8 mm2.36 in59.9 mm
971-2018-01RReceiverHydraulic1.625-12 UN-2B1.875-12 UN-2A2.00 in50.8 mm2.36 in59.9 mm
971-2018-01CCoverHydraulicN/AN/A

ImageItem #Item NameFluidInternal Thread (NPT)HEX Across FlatsMaximum Outside DiameterOAL with Plug
971-2011-01Nozzle & PlugCoolant1/2 in1.50 in38 mm1.54 in39.1 mm2.63 in66.8 mm
971-2011-01NNozzleCoolant1/2 in1.50 in38 mm1.54 in39.1 mmN/A
971-2011-01PPlugCoolantN/AN/AN/AN/A
971-2013-01Nozzle & PlugTransmission3/4 in1.75 in44.5 mm1.83 in46.5 mm3.00 in76.2 mm
971-2013-01NNozzleTransmission3/4 in1.75 in44.5 mm1.83 in46.5 mmN/A
971-2013-01PPlugTransmissionN/AN/AN/AN/A
971-2015-01Nozzle & PlugEngine oil3/4 in2.00 in50.8 mm1.97 in50 mm3.16 in80.3 mm
971-2015-01NNozzleEngine oil3/4 in2.00 in50.8 mm1.97 in50 mmN/A
971-2015-01PPlugEngine oilN/AN/AN/AN/A
971-2017-01Nozzle & PlugHydraulic1 in2.25 in57.2 mm2.27 in57.7 mm3.54 in89.9 mm
971-2017-01NNozzleHydraulic1 in2.25 in57.2 mm2.27 in57.7 mmN/A
971-2017-01PPlugHydraulicN/AN/AN/AN/A

  • Custom logos, markings and colors
  • Stainless or nickel plated steel housing
  • Optional bulkhead or panel mount
  • Complete NEMA rated service centers
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